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Industrial Automation
Automotive Manufacturing Plant Automation
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Shah Alam, Selangor
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2023
Exprojaya designed and executed a full automation upgrade for a major automotive OEM in Shah Alam. The project scope included installation of 12 KUKA robotic welding cells, a new overhead conveying system spanning 800 metres, and integration with the client's existing SAP manufacturing execution system. The upgrade increased production throughput by 35% while reducing manual labour in hazardous welding operations.
Robotic Welding Cells
Overhead Conveyor System
PLC & SCADA Integration
MES Connectivity
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Process Engineering
Food Processing Facility Upgrade
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Bayan Lepas, Penang
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2023
A complete hygienic process line upgrade for a publicly listed food manufacturer in Penang. Exprojaya supplied and installed stainless steel processing equipment, clean-in-place (CIP) systems, and a comprehensive instrumentation package using Endress+Hauser flow, pressure, and temperature transmitters. Full HACCP documentation provided.
Hygienic Process Lines
CIP Systems
Process Instrumentation
HACCP Documentation
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Electrical Systems
Power Substation Installation
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Kuala Lumpur
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2022
Exprojaya was appointed as the primary electrical contractor for the design and construction of a 33kV/11kV primary substation serving a new 200-acre industrial park. The project included supply and installation of transformers, switchgear, protection relays, earthing systems, and a full energy management system. Delivered on schedule within a 14-month programme.
33kV/11kV Transformers
HV/MV Switchgear
Protection Relays
Energy Management System
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Maintenance Services
Petrochemical Plant Maintenance Programme
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Pasir Gudang, Johor
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2022
Exprojaya holds a multi-year maintenance contract for the rotating equipment and instrumentation systems at a regional petrochemical plant in Johor. Our dedicated on-site team performs scheduled preventive maintenance, condition monitoring, and emergency breakdown response. Since contract commencement, unplanned downtime has been reduced by over 60%.
Rotating Equipment PM
Instrumentation Calibration
Condition Monitoring
Emergency Response
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Process Engineering
Water Treatment Plant Systems
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Klang Valley, Selangor
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2021
Exprojaya undertook the instrumentation and control system upgrade for a 200 MLD municipal water treatment plant serving the Klang Valley. New electromagnetic flow meters, analytical instruments for pH, turbidity, and chlorine monitoring, and a modernised SCADA system were installed to replace ageing analogue equipment.
Flow & Analytical Instrumentation
SCADA Replacement
PLC Upgrades
Operator Training
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Industrial Equipment
Pharmaceutical Factory Equipment
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Shah Alam, Selangor
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2021
Exprojaya supplied and installed GMP-compliant process equipment for a pharmaceutical manufacturing expansion project. All equipment was qualified through IQ/OQ/PQ protocols and documentation prepared to NPRA and PIC/S requirements. Scope included process vessels, clean utilities, and building management system integration.
GMP Process Equipment
IQ/OQ/PQ Validation
Clean Utilities
BMS Integration
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