MTS Systems

FlexTest® Controllers

Leverage the highly scalable FlexTest architecture and industry-proven 793 software toolset to define and automate virtually any material, component, subsystem or structural test. Foundational to the MTS testing portfolio, FlexTest controllers are deployed worldwide, delivering high-speed closed-loop control, function generation, transducer conditioning and data acquisition for myriad applications spanning aerospace, automotive, biomedical, civil engineering, rail and more.

Key Features & Benefits

  • Accurate — Optimum test data fidelity is achieved with adaptive control techniques, calculated channels, cascaded control loops and RPC interoperability
  • Versatile — An evolved EtherCAT interface, full-featured 793 software and MTS application software provide the tools needed to address a diverse array of test requirements
  • Scalable — Industry-proven, modular architecture can be readily scaled to support demands for higher performance, growing test complexity and expanding project volume
  • Synchronized — FlexTest controllers employ the same internal clock as MTS FlexDAC 20 units to provide the industry's only truly synchronized control and data acquisition solution

Applications

Test specimens

MaterialsComponentsSub-AssembliesSubstructuresFull Structures

Brochures & Datasheets

Technical Specifications

Elite Performance

Strategic enhancements to the FlexTest digital system controller platform have yielded significant increases in processing power. Developed to help test labs address evolving test complexity and demands for increased accuracy, economy and efficiency, new FlexTest Elite Performance Models 60, 100 and 200 are purpose-engineered to deliver: Higher Channel Counts Faster System Rates Increased Computational Capacity

Elite Performance

Maximum System Update Rates
FlexTest 40 FlexTest 60 FlexTest 100 FlexTest 200
Up to 6144 Hz Up to 8192 Hz Up to 8192 Hz Up to 8192 Hz

FlexTest Family Specifications

FlexTest 40 FlexTest 60 FlexTest 100 FlexTest 200
Configurability No configuration constraints: Any input can be assigned to any control channel; Control channels can be assigned to any station without changing circuit boards or cables.
Test Stations * 1 or 2 Up to 4 (6 if on/off HSMs) Up to 8 Up to 8
Control Channels * Up to 4 Up to 8 Up to 16 Up to 40
Conditioned Transducer Inputs * Up to 12 Up to 24 Up to 40 Up to 80
Auxiliary Data Inputs * Up to 16 Up to 32 Up to 64 Up to 96
User Definable Digital I/O 3/3 included 16/16 available 16/16 available 32/32 available
Input on Voltage 2.7-26 VDC @ 0.5 maA minimum
Input Resistance 2 K ohm
Output 30V, 1A maximum 30 VDC, 2A maximum
Maximum System Update Rates *
Up to 6144 Hz Up to 8192 Hz Up to 8192 Hz Up to 8192 Hz

FlexTest Family Specifications

FlexTest 40 FlexTest 60 FlexTest 100 FlexTest 200
Dimensions (including enclosure)
Height 14 cm (5.5 in) 44.2 cm (17.4 in) 56 cm (22 in) 98 cm (38 in)
Width 43 cm (17 in) 21.6 cm (8.5 in) 37 cm (14.5 in) 60 cm (24 in)
Depth 44.5 cm (17.5 in) 64.8 cm (25.5 in) 66 cm (26 in) 90 cm (35 in)
Weight 8.6 kg (19 lb) 14 kg (31 lb) 45.4 kg (100 lb) 100 kg (220 lb)
Power Input
Voltage Universal input: 100-240 VAC single-phase; 50-60 Hz
Surge current (for 1/2 cycle) < 40A < 40A < 80A < 100A
Static current at 115 VAC ~ 4A ~8A ~12A ~16A
Static current at 230 VAC ~ 2A ~ 4A ~ 6A ~ 8A
Leakage current < 3.5 mA < 3.5 mA < 3.5 mA < 3.5 mA
Circuit protection Short circuit protection by duty cycle fold-back with auto recovery
Hydraulic Service Manifold I/F
HSM contact outputs 1.0 A @ 24 VDC
HSM proportional output 20 - 800 mA; 2 or 4 sec. ramp on; 0, 2, or 4 sec. ramp off (selectable) Only available with 493.74 board: 20 - 800 mA; 2 or 4 second ramp on; 20 - 800 mA; 2 or 4 second ramp on; 0, 2, or 4 second ramp off (selectable)
Program Generation
Frequency range 0.001 Hz to 600 Hz; Recommend frequency not exceed 10% of system update rate.
Resolution 32 bit
Waveforms Haversine, square, triangle, ramp, true sine, random, and sine-sweep
Other Broad band, frequency-weighted random signal generation; Soft start-stop available on all functions

FlexTest Family Specifications

FlexTest 40 FlexTest 60 FlexTest 100 FlexTest 200
Valve Drive - 2 Stage Dual-balance differential current source
Output range Adjustable full scale up to 100 mA. Compliance voltage = 20 V
Output dither Amplitude adjustable: 0-50% FS current. Frequency adjustable: 1-4915 Hz
Valve Drive - 3 Stage Dual-balance differential current source
Output range Adjustable full scale up to 100 mA. Compliance voltage = 20 V
Output dither Amplitude adjustable: 0-50% FS current. Frequency adjustable: 1-4915 Hz
Excitation Balanced output 100 mA maximum +/- 20 VAC, frequency set to 10 kHz
Input Differential AC-coupled with adjustable gain and zero
Input-loop controller Proportional and differential
Digital Universal Conditioner Primarily for resistive-type or reactive-type transducers
Excitation Balanced constant-voltage or constant-current, supports 4-wire or 8-wire connections
DC excitation amplitude 1 - 20 V
DC excitation accuracy 0.1% of Setting +0.001 VDC
AC excitation amplitude 2.5 -10 V peak-peak
AC excitation accuracy 0.3% of Setting
AC excitation frequency Selectable: 10, 5, 2.5, 2, or 1 kHz
DC gain range 1 - 20,000
DC gain accuracy 0.1% of Reading + 0.001% of Range
AC gain range 1 - 20
AC gain accuracy 0.2% of Reading + 0.001% of Range
TEDS support Compatible with IEEE 1451.4 Class 2
Analog Inputs (optional)
Range +/- 12.5 V
Accuracy 0.1% of Reading + 0.0005 VDC
Analog Outputs (optional)
Range +/- 10 V
Accuracy 0.1% of Reading = 0.001 VDC

Specifications are taken from the official MTS product page and may change; please confirm with our team before ordering.

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